Low volume production is one of the best rapid prototyping services used by manufacturers to produce parts in small quantities since many changes happen in the industry. Metals such as brass, copper, aluminum, magnesium, stainless and mild steel are used in low-volume production. Materials used in this method need to be inspected and tested to ensure they meet quality standards.
Methods used in Low-volume Production
A wide range of processes are used in low-volume production. Below is a list of the most common ways in the manufacturing industry;
1. Low-volume CNC Machining Production
CNC is used in the production of high-quality parts with complicated designs. The fact that there are no quantity limits to the production process makes CNC the best method for producing parts in small volumes
2. Small Volume Sheet Metal Fabrication Production
It is the best method used in the creation of sheet metal parts of all sizes. It is the perfect method to produce small run orders.
3. Low-volume Plastic Injection Molding Production
Under this method, there are two varieties you can select from; aluminium and metal injection mold. The aluminum injection mold is cheap but has a short life span; this makes it suitable for small injection molding production.
4. Small Batch Aluminium Extrusion Production
It is the best method to use to create aluminum parts from the same piece at an affordable price. An extrusion tool helps in the production of low-volume parts.
5. Low Volume 3D Printing Production
3D printing doesn’t use special tools to manufacture. The designs made using this method can be changed during production. Compared to other traditional methods, 3D printing is the best since it is cheap and flexible.
6. Short-run Die Casting Production
When used to build complicated metal parts, it is cheaper. It is used in the production of large volumes of alloy parts.
Advantages of Low-volume Production
1. Low cost
Most people think producing in large volumes saves on the price, which isn’t true. When creating using die-casting and injection molding, you are required to invest in expensive steel tools to withstand production in large volumes. To provide high-quality parts in low amounts is cheaper. If one isn’t after durability, then go for less inexpensive steel tools since they are economical
2. Easier to market
With technological inventions happening, there is a constant need for designers to come up with new designs. To some extent, there’s a need for modification of existing ones. It is easier to market low-volume productions since they can be sold in days and a whole week.
3. Flexibility in Product Design
With low-volume manufacturing, one can change the design of a particular part without affecting the whole order; for this, producers produce parts with the best plan.
There’s room for bridge production.
Low-volume manufacturing allows one to produce in large volumes while also saving on costs and improving quality.
Today, low-volume production is famous and vital for the profit manufacturers get. With the increased need for developed parts, producers manufacture parts in low quantities. It’s safe to say it’s the best production method for people who want to make profits without using expensive materials.